CVT55 Linear Chargers

The Prepair CVT55 linear bench-mounting charger is designed to be used for charging of small to medium capacity batteries, and for continuous float charging of standby batteries. The charger is designed for use indoors only, and has a fully ventilated cabinet. Continuous-load standby is also covered by using a separate battery system online at the same time, making a DC UPS system.

The photograph on the previous page shows a typical unit. The ventilated case is not intended for use in dirty or dusty environments, and we would recommend one of the CVT554 units for this type of operating environment.

TECHNICAL DESCRIPTION.

The CVT55 charger comprises a low to medium-power, fully rated constant voltage charger, contained in a chassis and casing which is designed to be portable and used on a bench. All connections and controls are front-panel mounted.

The charger section is rated continuously at 25 Deg C ambient, and is a linear regulated system for single-phase operation. An optional overvolt control circuit provides overvolt protection with disconnection by relay contacts. A reset of the overvolt trip is provided on the front panel.

The units will operate without battery if required, as stand alone power supplies. Wiring is heavy-duty flexible stranded type with hexagon-crimped copper-tube terminals onto bolted connections throughout. A three-phase unit is not offered currently, as there is little demand for such low outputs, but we would consider designing such a unit should there be a significant requirement for such a system.

Indicators are provided for AC ON, CHARGE and OVERVOLT (if fitted) No mains isolator and output control switches are provided as the unit is intended for continuous 24 hour operation. These controls could be added to suit a specific requirement.

CONSTRUCTION

The system is built around a 1.5mm sheet steel chassis, to which all the main components are bolted. (We do not use anything other than threaded fasteners, and all are either stainless steel or zinc plated)

The main components including the transformer, control PCB(s) etc are all located inside the cabinet and main chassis for protection, and the whole assembly is covered by a 16g/1.5mm sheet steel body and cover. All parts are rated for long and continuous operation and have some reserve in hand over and above their continuous rating requirements.

AC POWER SUPPLY

The chargers are available with single phase input as standard, plus we can offer 110V or 415V AC (phase to phase) inputs as options. Note that operation at 110V input effectively more than doubles the required AC supply current compared with 240V input.

BATTERY TYPES AND CAPACITIES

The chargers will operate on any type of battery that will accept the rated output of the charger. Typically, vented Lead-Acid and Nickel-Cadmium types are usual, most applications comprise these battery types. The charger will also charge NIFE and Lithium-Ion batteries of suitable voltages and capacities.

We recommend that batteries have no more than 4 X the rated output of the charger for a fast charge, or up to 10 X the rated output for slow and overnight charging (40AH and 100AH for a 10A output charger.)

CONNECTIONS.

The standard units have flying leads for input and output, with terminals for the output also available as an option.

TYPICAL USERS

CVT55 units are in service on standby duty for various utilities and users. The voltage ranges available are shown below, plus we are able to offer a customised output voltage and current range for OEM customers.

STANDARD VOLTAGES & OUTPUT CURRENTS

The chargers are available with the following standard outputs:
24V 10A
18V 10A
12V 10A

© Prepair Ltd 1990-2005 E&OE

Contact us: Phone: +44 (0) 1933 356666 Fax: +44 (0) 1933 355557 Email: prepair@easynet.co.uk


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